Machine maintenance workers will be the first to explain how machine condition monitoring is a key component to overall plant success. When this critical task is neglected, worker productivity and plant availability suffers. Therefore, in the larger scheme of things, equipment failure can result in a work stoppage, which in and of itself can be very costly.
As clarified, condition monitoring is a means where advanced technologies are used in order to evaluate equipment condition, and where possible, to predict systems' malfunction or even failure. Monitoring systems can be either online or offline, and designed for specific industries. And when working with online monitoring systems, there are several things that deserve attention. An efficient online monitoring system will need to have many advantages, and in particular, the following two.
Simple access to results is one of the first features a monitoring system should have. For personnel tasked with the responsibility of tracking equipment viability, easily interpreted information is a must. This advantage allows for warning signs to be recognized sooner rather than later. When ample warning is received, responsible parties have the time necessary to employ preventative and/or corrective measures. This results in properly maintained machinery, which is necessary for complete plant availability.
The second thing of importance for a monitoring system is the capability to query and report statistics. These reports should be very detailed, showing the specific problem area or sector in isolation. In other words, personnel should be able to concentrate exclusively on recurring problems without the hassle of weeding through non-relevant data. As with expedient access to results, lead time is critical. And the quantity of lead time is precisely what determines a situation's outcome.
A quality monitoring system will showcase these two important advantages, as well as many others. By using effective condition monitoring systems and practices -- specifically, those having easy accesses to results and statistics reporting capabilities -- workers are best able to maintain productivity. When machine maintenance personnel have the means to remain productive, plant operations are uninterrupted. After all, isn't every plant concerned with maintaining uninterrupted operations?
The bottom line is that a proficient plant must have structurally and mechanically sound equipment to remain profitable. Regardless of the plant's specific industry; be it Marine, Off Highway, On Highway, or even Offshore Oil and Gas, one thing remains constant: Condition monitoring that is practiced continuously will prove successful for all concerned.
As clarified, condition monitoring is a means where advanced technologies are used in order to evaluate equipment condition, and where possible, to predict systems' malfunction or even failure. Monitoring systems can be either online or offline, and designed for specific industries. And when working with online monitoring systems, there are several things that deserve attention. An efficient online monitoring system will need to have many advantages, and in particular, the following two.
Simple access to results is one of the first features a monitoring system should have. For personnel tasked with the responsibility of tracking equipment viability, easily interpreted information is a must. This advantage allows for warning signs to be recognized sooner rather than later. When ample warning is received, responsible parties have the time necessary to employ preventative and/or corrective measures. This results in properly maintained machinery, which is necessary for complete plant availability.
The second thing of importance for a monitoring system is the capability to query and report statistics. These reports should be very detailed, showing the specific problem area or sector in isolation. In other words, personnel should be able to concentrate exclusively on recurring problems without the hassle of weeding through non-relevant data. As with expedient access to results, lead time is critical. And the quantity of lead time is precisely what determines a situation's outcome.
A quality monitoring system will showcase these two important advantages, as well as many others. By using effective condition monitoring systems and practices -- specifically, those having easy accesses to results and statistics reporting capabilities -- workers are best able to maintain productivity. When machine maintenance personnel have the means to remain productive, plant operations are uninterrupted. After all, isn't every plant concerned with maintaining uninterrupted operations?
The bottom line is that a proficient plant must have structurally and mechanically sound equipment to remain profitable. Regardless of the plant's specific industry; be it Marine, Off Highway, On Highway, or even Offshore Oil and Gas, one thing remains constant: Condition monitoring that is practiced continuously will prove successful for all concerned.
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Regular machine check up will make your engines up and running on its best performance, so schedule a condition monitoring or oil analysis testing.
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